2016 XC-F Wire Harness for Lights and Acc.

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axel99
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Location: Scouting 2017 Dirtier Moose

2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Mon May 16, 2016 3:23 pm

I haven't seen a resonable priced plug and play wire harness for the 2016 250,350,450 XC-F's. I thought there may be some intrest in a ready made solution. These harness are built using high quality parts on par or better than KTM stock connectors. The harness plugs directlty into the existing wiring, no splicing or cutting and takes 30min to install. This setup is fused and only powered when the bike is running. Includes the main back harness and front harness. The front and back of the harness is seperated by a waterproof connector under the gas tank, so front harness can easily be swapped out to handle more that 2 accessories. It comes with a plug-in's for a head light and switch, taillight and a extra plug under the gas tank for whatever else needs power (grip heaters or Fan). Since the front harness is modular I can customize it quite easily or I can just leave long pig tails and you do whateve you want. Wrocks on the form is offering a bullet proof headlight mount(http://forums.rmdra.com/viewtopic.php?f=22&t=12008&hilit=headlight#p84080). The DRC tailight (http://drcproducts.com/elect/d45-29-30/index.html) is the best option I have found, its low profile and and really reccomend it, CycleWorks usually has them in stock.

In a effort to get as many people setup with decent lighting as possible I am offering the following for $175
- rear harness
- DRC tail light
- basic front harness(headlight plug /switch plug /1 extra plug-ins)
- Installation on a clean bike

I order and source parts as needed so it usually takes upto 2 weeks or more depending what else I have going on.

If you have any questions just post here I will try to get a few pics up soon.
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2016 XC-F Wire Harness for Lights and Acc.

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axel99
2017 RMDRA Member
2017 RMDRA Member
Posts: 1228
Joined: Fri May 26, 2006 9:06 am
Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Mon May 16, 2016 8:14 pm

Some pics of the back half of the harness and lights installed.
IMG_0637.JPG
IMG_0648.JPG
IMG_0649.JPG
IMG_0650.JPG
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Re: 2016 XC-F Wire Harness for Lights and Acc.

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cycleworks
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Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby cycleworks » Sat May 21, 2016 10:57 am

This really is a great deal, and helps fix what can be a rather expensive issue! Great idea axel99!
Allison - Parts Department - Cycleworks Calgary (403) 230-1920
2018 250 XCW

Re: 2016 XC-F Wire Harness for Lights and Acc.

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axel99
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Posts: 1228
Joined: Fri May 26, 2006 9:06 am
Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Wed Dec 21, 2016 12:23 am

Starting a run of 5 complete lighting harnesses this weekend. Planning to build a extra one for mock-ups but it will be for sale if interested. Also have a couple of TPS adjustment tools available. 100hrs on my 1st build and no problems. No longer offering a DRC taillight in the kit, but can wire up whatever you want to run. Planning to take a few more pictures of the build and install
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Re: 2016 XC-F Wire Harness for Lights and Acc.

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axel99
2017 RMDRA Member
2017 RMDRA Member
Posts: 1228
Joined: Fri May 26, 2006 9:06 am
Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Sun Jan 01, 2017 12:38 am

Some pics of the kit during the build process
IMG_0731 (765x1024).jpg
Back end components

IMG_0733 (765x1024).jpg
CanBus diagnostic connector

IMG_0734 (765x1024).jpg
Crimping

IMG_0735 (765x1024).jpg
Assembled rear harness

IMG_0736 (765x1024).jpg
Assembled front accessory harness

IMG_0763 (765x1024).jpg
Complete kit with all the bits for a factory install and hooking up your equipment


This harness was designed to handle a total load of 15amps or 180watts at 100% duty cycle. If you have any questions please ask here. I think this harness should work on the KTM SXF and XCF bikes from 2013 to 2017. I can only guarantee it works on the 2016 xc-f. If you want to do a mock-up on your specific XCF or SXF bike shoot me a PM, I just dont have easy access to other model years. As I confirm fitment for other models I will update this post.
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Re: 2016 XC-F Wire Harness for Lights and Acc.

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axel99
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Posts: 1228
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Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Wed Jan 18, 2017 1:22 pm

The fitment of this harnes has been tested and confirmend on
- 2016 250 xc-f, 350 xc-f
- 2017 450 xc-f

So it will forsure work on all 2016 and 2017 xc-f and sx-f models
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Re: 2016 XC-F Wire Harness for Lights and Acc.

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axel99
2017 RMDRA Member
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Posts: 1228
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Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Fri May 19, 2017 10:34 pm

Was at Princess Auto and they have a deal on the Bar style LED light . It was $20 off the regular price, Its a really awesome deal for the money if you wan to be legal and have a fairly capable light

Re: 2016 XC-F Wire Harness for Lights and Acc.

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axel99
2017 RMDRA Member
2017 RMDRA Member
Posts: 1228
Joined: Fri May 26, 2006 9:06 am
Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Sat Nov 25, 2017 5:08 pm

LED headlight is on sale again at Princess auto for $20. Running this light for 2 years and its been awesome. I also have 2 lighting wiring harness for sale.
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axel99
2017 RMDRA Member
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Posts: 1228
Joined: Fri May 26, 2006 9:06 am
Location: Scouting 2017 Dirtier Moose

Re: 2016 XC-F Wire Harness for Lights and Acc.

Postby axel99 » Wed Jan 03, 2018 7:58 pm

Posting the templates I used to make the headlight mounting bracket and cut the hole in the factory mask. You may need to scale the PDF when printing to get the poepor sizing. The measurements on the attached image can be used for a reference. You will need to fab a upper and lower bracket, The mounting tab need to be bent in opposite directions. See the previous pics for details
PA_LED_Mount Template.pdf
(153.52 KiB) Downloaded 8 times
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Re: 2016 XC-F Wire Harness for Lights and Acc.

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